Transitioning from alloy to ART is easy
In today’s competitive lab environment, efficiency, consistency, and cost control are more critical than ever. Traditional alloy-based blocking is increasingly challenged by price volatility and process limitations that impact productivity and quality.
ART technology offers a proven, future-ready alternative. By removing dependency on fluctuating raw material markets and enabling a fully automated, streamlined workflow, it helps labs operate more efficiently while ensuring consistently high lens quality.
With over 400 installations worldwide and more than 70 million lenses produced, ART is a reliable and scalable solution for modern lens manufacturing. Discover the five reasons why leading labs are making the switch to ART.
It’s time to make the move!
5 Reasons Why Labs Should Move To ART:
1. Peace of Mind
- Stable predictable blocking costs & secure supply chain
- ART glue is not tied to fluctuating metal markets
- Adhesive production on two continents ensures uninterrupted availability.
- Alternative raw material sources are available.
- Stringent quality control of all ART components.
- Adhesive price secure and not subject to market variation like alloy.
- 400 successful ART installations worldwide, 70+ million good lenses produced.
2. Achieve Operational Efficiency & Speed
- Less process steps, eliminates:
- taping,
- cool-down time,
- and detaping - No cool-down time means:
- Up to an hour of process time saved vs. alloy.
- Smaller lab footprint (no stackers/destackers or cooling conveyors required for holding trays during cool-down). - Full process automation including automated block-piece handling. Labor reduction by up to 70% compared to manual alloy.
- ART enables seamless, automated lens processing from generating all the way through hard and AR coating (Express AR technology).
3. Increase Yield & Improve Lens Quality
- Higher lens surface support for more precise surface cuts and reduced chatter marks.
- Feedback loop: ART-Blocker-A probes blank front side and feeds actual measurements to the LMS system for precise recalculation of the back surface.
- Spatial blocking for precise lens positioning means highest accuracy of prism and thickness.
4. Reduce Ecological Footprint
- ART is free of toxic Lead and Cadmium. This means no water contamination and safe working condition for operators.
- Up to 5 times lower water usage compared to automated alloy blocking: ART-Deblocker-2 with WFS2 (Water Filtration System) recirculates water (alloy deblockers do not) and no detaper is required.
- Up to 50% lower energy consumption. Only two machines with ART (blocker, deblocker) vs. four with alloy (taper, blocker, deblocker, detaper). No alloy tank heater. No cooling plate.
- ART uses 99,99% less mineral materials than alloy avoiding the depletion of valuable resources, such as Bismuth and Indium.*
- The use of ART instead of alloy reduces the impact of blocking on climate change by 35%.*
5. Equipment Compatibility
- ART’s OPS blocks are compatible with standard equipment collet chucks, allowing mixed production of ART and alloy blocked lenses.
- Open system makes transitioning from alloy to ART easy. A gradual transition is possible.
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